Need help generating patch ideas? Use our free Hat Patch Designer on ChatGPT — it designs for how patches are actually cut.
Try it free— For Etsy shops
Design patch hats your Etsy listings will sell
Turn a logo into a finished patch, preview it on real caps for your product photos, and hand your maker clean production files — without wrestling Illustrator.
7-day free trial · no card to start · cancel anytime
Sound familiar?
The friction PatchForge takes off your plate.
- Fighting design software just to place a logo on a hat
- Mockups that look flat or fake next to competitors
- Guessing at sizing, cut lines, and file formats for your maker
Etsy shoppers buy the photo first. PatchForge lets you build a custom hat patch and drop it onto real cap colorways in minutes, so every listing gets a crisp, consistent mockup — then you export the exact files your printer or laser needs.
— How it works
From art to production in four steps
- 1
Upload or add art
Drop in a PNG, JPG, or SVG — or add text and shapes. Clean up the background right in the browser.
- 2
Pick material + shape
Choose UV print or laser engrave, a material, and a shape or custom die-cut contour.
- 3
Preview on a hat
See the patch on a real cap in your color, front and back, and fine-tune size and placement.
- 4
Export production files
Download print, cut-line, and engrave files — or a native LightBurn / xTool export.
— What you get
Everything for this workflow, in one tool
Real hat mockups
Drop your patch onto real hat photos across hundreds of colorways, front and back, then download or share.
Auto cut lines
Every shape gets a production-ready cut line; die-cut contours trace your artwork edges automatically.
Exact sizing
Type dimensions in inches or millimeters, snap to common patch sizes, keep proportions locked.
Client proof links
Send a shareable link so a customer can approve or request changes — bundle several options in one link.
Production files
600 DPI print PNGs, cut-line SVG, engrave layers, plus native LightBurn (.lbrn2) and xTool (.xs) exports.
Cloud design library
Your designs save to the cloud, so your library follows you to any browser or machine.
